The complete software solution for indexable and special insert grinding

ANCA, a global specialist in CNC grinding technology, has launched InsertsPRO, its new special inserts grinding package. This powerful, flexible and universal software solution supports manufacturers operating in the rapidly expanding insert grinding market, which is valued in the billions worldwide, with indexable inserts making up a substantial proportion of cutting tool consumption.

InsertsPRO supports ISO-standard inserts sourced from global catalogues and suitable for any milling or turning machine, as well as customer-specific special inserts developed for optimised applications. All functionality is delivered through a seamless, automated platform designed for flexibility, speed and premium quality output. For tool makers focused on reducing costs, optimising cycle times and future-proofing production capability, InsertsPRO has been developed as the smart software investment.

Manufacturers can access the full performance of InsertsPRO through ANCA’s MX7 platform and can pursue further process optimisation, such as increased wheel capacity and reduced cost per part, using additional ANCA platforms where applicable.

“InsertsPRO is ANCA’s answer to the market’s demand for a universal, high-performance insert grinding solution,” says Eduard Kleinschmidt, ANCA Inserts Product Manager. “With unmatched flexibility and automation, it empowers our customers to produce inserts efficiently, accurately and profitably, all within one intuitive software environment. Grinding inserts without limits is absolutely what we can now deliver.”

High-quality tools and profitability in one package

InsertsPRO delivers faster set up and changeovers through automation and smart workflows, reducing operator intervention and downtime to achieve greater overall productivity. Optimised grinding strategies lower production costs, while advanced simulation supports first-time-right part production with fewer scrap components. The system integrates directly with existing ANCA ToolRoom RN35 workflows, enabling a smooth transition for current ANCA users.

From threading tools used in automotive applications to profile inserts for aerospace, and custom geometries for medical machining, the platform allows manufacturers to unlock flexibility, efficiency and higher profitability across a wide variety of insert styles.

Why InsertsPRO is making a difference

Indexable inserts are fundamental to modern machining across industries that include automotive, aerospace, medical devices and advanced materials. Manufacturers are under constant pressure to reduce set-up times, handle frequent changeovers and scale automation while maintaining consistent high quality. As applications become more specialised, demand is increasing for complex profile inserts that deliver tighter tolerances, greater productivity and reduced material waste.

“InsertsPRO isn’t just software, it’s a future-ready platform that transforms insert grinding into a smart, automated Industry 4.0 process,” says Eduard. “We’re proud to bring ANCA’s innovation, precision and reliability into the insert segment, giving our customers a competitive edge in a fast-growing market.”

Flexible grinding with practical automation and productivity features

InsertsPRO is fully integrated into ANCA’s ToolRoom RN35 software, and existing ToolRoom users can upgrade to gain access to a comprehensive suite of productivity features. These include high-resolution 3D visualisation, grinding path simulation and integrated measurement, along with flexible profile and rake face design using either a profile editor or DXF overlay and precise control of lead-in and lead-out geometry.

Uniform geometry can be maintained across multiple cutting edges thanks to automated X-axis rotation, and clamping orientation changes are fast and simple due to advanced transformation capabilities. InsertsPRO also supports an extensive range of relief and rake grinding styles, wheel types and compensation options, while CIM3D integration enables process validation, collision detection and optimisation for first-time-right production.