Machining knows no compromise with EMCO Mecof ECOMILL PLUS HPC3

The fact that different machine models are present at the Mecof Open Days 2025, but they can be used in the same sector, speaks volumes about the expertise and capabilities of the Mecof team in guiding customers towards the most suitable solution in terms of space, required performance, removal capacity, level of automation and connectivity. In fact, the Ecomill Plus will be delivered in Italy for the general mechanical engineering sector.

The right dimensions for optimal operating capacity

With working strokes of 8,000 mm in the X axis, 1,600 mm in the Y axis and 3,000 mm in the Z axis, the milling machine offers an impressive operating space, ideal for machining large and complex components.

The PL15II worktable, measuring 9,000 x 2,500 mm and with a load capacity of 15,000 kg/m², allows for the secure clamping of heavy and large workpieces, while maintaining flatness standards in accordance with class II of DIN 876.

Universal bi-rotary head: the technological heart of the machine

A distinctive feature of this Ecomill Plus HPC3 is the universal bi-rotary head with automatic millesimal positioning. Its characteristics are:

– Power: 38 kW
– Torque: 1,000 Nm
– Speed: 6,000 rpm
– Tool attachment: BIG PLUS

The provision for automatic head change guarantees further flexibility for the customer, making the machine suitable for a wide range of chip removal processes and opening up new processing possibilities with the addition of a future milling head more suited to new challenges.

Numerical control, connectivity and tool management

Configured with Heidenhain TNC 640 HSCI CNC and the Industry 4.0 package, it offers features that ensure more streamlined, integrated and connected production management. The tool change system with a 60-position chain magazine and an exchange arm fixed to the column allows tool changes with the spindle in a horizontal position, reducing downtime and increasing productivity. In addition, the HR550FS wireless pushbutton panel and the Renishaw RMP60 radio probe facilitate set up and quality control operations directly on the machine.

Cooling and chip management

The Ecomill Plus HPC3 is equipped with a dual coolant delivery cooling system:

– 6 bar / 28 l/min via collectors and adjustable rigid nozzles

– 40 bar / 20 l/min through the spindle, for tools with a central hole (DIN 69871/A)

The system has 1,000-litre tanks with double filtration (60 and 30 µm), ensuring efficient fluid management and long tool life. The chip conveyor completes the system, ensuring continuity, order and cleanliness in the working environment. Mecof’s ECOMILL milling machines offer proven reliability an support Industry 5.0 thanks to options such as full fairing, laser tool presetting systems, and digital connectivity. The EMCO Mecof service network is always available to support every stage of the machine’s lifecycle, from initial configuration to maintenance.

A strategic investment for customers in the general engineering sector

Thanks to its combination of generous dimensions, high precision, advanced automation and digital connectivity, the Ecomill Plus HPC3 is an ideal choice for general engineering companies looking to increase their competitiveness and productivity. It’s a machine designed for the future: robust, intelligent and ready to meet the challenges of modern production.

EQUIPMENT:
Ecomill Plus
CNC                                 Heidenhain TNC 640 HSCI
Travel in X                      8,000 mm
Travel in Y                       1,600 mm
Travel in Z                       3,000 mm

Universal bi-rotary head with automatic millesimal positioning, 38 kW, 1,000 Nm, 6,000 rpm, BIG PLUS. Designed for automatic head change operations.

Heidenhain Industry 4.0 option package: TNC Remo, allows remote loading of instructions and part programs; Heidenhain DNC, allows automated connection of the machine to the factory logistics system; CAPR, adaptive control.

Chain tool changer and exchange arm fixed on the column, 60 positions (BIG PLUS tool attachment) allows tool exchange with the spindle in a horizontal position.

Heidenhain wireless remote control panel, model HR 550 FS. As an alternative to the HR520 remote control panel provided with the base machine.

Renishaw RMP60 radio measurement probe.

Kinematic measurement.

Belt chip conveyor with discharge ramp, for X axis 8,000 mm.

Dual delivery cooling system: 1) delivery near the spindle (pressure 6 bar, flow rate 28 l/min) via manifolds and rigid adjustable nozzles; 2) supply through the spindle (pressure 40 bar, flow rate 20 l/min) via a hole coaxial with the spindle for use with tool holders with a central hole (tools according to DIN 69871/A). Served by a collection tank and a filter tank, each with a capacity of 1000 litres. Filtering degree: 1) 60 µm and 2) 30 µm, carried out by means of cartridge filters positioned on the filtering tank.

Coolant flow rate adjustment.

Worktop (class II according to DIN 876); load capacity 15,000 kg/m² dimensions 9,000 x 2,500 mm.

Heidenhain software options for: Global settings-virtual axis and 5-axis machining package including RTCP.